Isitshalo Se-Asphalt se-TTM - Umkhiqizi Wemishini Yokuxuba Nokuvuselela I-Asphalt Ochwepheshe Kusukela ngo-2004.
Wake washayela emgwaqweni omkhulu osanda kugandaywa futhi wazibuza ukuthi izinkulungwane zamathani e-asphalt eshisayo zivela kanjani lapho abasebenzi beyidinga? Iqhawe elingadunyiswanga ngemuva kwalowo mdwebo yisitshalo sokuxuba i-asphalt—kodwa abaningi abathintekayo basabheka ku-Google ukuthi “yini isitshalo sokuxuba i-asphalt” ngaphambi kokusayina izinkontileka zokuhlanganisa i-asphalt eziyizigidi zamaRandi. Ake sibheke emuva ikhethini lensimbi sibone ukuthi kungani lo mshini uyinhliziyo eshayayo yokwakha imigwaqo yesimanje.
NgesiNgisi esilula, isitshalo sokuxuba i-asphalt siyifektri eyomisa, ifudumale, futhi ixube i-aggregate (itshe elichotshoziwe, i-gravel, isihlabathi) nge-bitumen kanye ne-filler ukuze ikhiqize i-asphalt exubile eshisayo (i-HMA). Ingxube kumele ishiye i-pugmill cishe ku-150–180 °C ukuze ihlale isebenza ngesikhathi sokuthutha kanye nokuqiniswa. Uma uphuthelwa yilelo fasitela lokushisa uzobe udabula umata obandayo, ongaboshiwe ngakusasa ekuseni—akekho umakhi ofuna lokho kulungiswa okubizayo.
Izitshalo zihlukaniswa ngezindlela ezimbili eziyinhloko: uhlobo lwe-batch kanye nohlobo lwe-drum mix . Izitshalo ze-batch zinesisindo futhi zixube "i-batch" ngayinye ngokwehlukana, zinikeza ukulawula okuqinile kakhulu kweresiphi—kuhle kakhulu emisebenzini ekhethekile njengemigwaqo yezindiza. Izitshalo ze-drum mix zisebenza njalo, zidlula amatani afinyelela ku-400 ngehora kumaphrojekthi amakhulu omgwaqo. Ukukhetha ukucushwa okungalungile kufana nokuletha isipuni empini yommese: uzowuqeda umsebenzi, kodwa kuzothatha isikhathi eside futhi kubize imali eningi.
Okokuqala, amabhokisi okuphakelayo abandayo akhipha ama-aggregate ebhandeni. Ama-aggregate ashaya isigubhu sokomisa lapho ilangabi elingu-900 °C liqhumisa khona umswakama. Indlu yesikhwama bese ibamba uthuli ukuze i-EPA ihlale ijabule. Okulandelayo, ilifti eshisayo iphakamisa itshe elomile iye phezulu kombhoshongo lapho izikrini zilihlela khona ngobukhulu obuqondile. Kala ama-hoppers ulinganise igremu ngalinye ngaphambi kokuba kufakwe i-bitumen. Ekugcineni, i-pugmill ixuba yonke into njengomshini omkhulu wokuxuba amakhekhe, bese isilo sigcina ingxube kuze kufike amaloli. Kuzwakala kulula, akunjalo? Kodwa lungisa noma iyiphi ipharamitha eyodwa—ake sithi, umswakama owengeziwe ongu-0.3%—futhi ukuzinza kwakho kweMarshall kunganciphisa u-15%. Hawu.
Umsebenzi omfushane wasemakhaya ongamakhilomitha angu-50 ukusuka endaweni engekho? Isitshalo sokuxuba i-asphalt esihambayo esifakwe ezisindweni zensimbi singahamba sisuka kwenye indawo siye kwenye futhi sizikhokhele ngokulondolozwa kwempahla kuphela. Iphrojekthi enkulu yasemadolobheni ethatha iminyaka emihlanu? Isitshalo eside esingama-300 tph esimile sizoqeda izindleko zamayunithi uma usuthulule ama-tonnage anele kuso. Icebo liwukubala ama-tonnage waminyaka yonke, amabanga okuthutha, kanye nemikhawulo yokwahlukanisa ngaphambi kokusayina i-oda lokuthenga. Unganaki lowo msebenzi wesikole futhi uzochitha imali noma, okubi nakakhulu, ubhekane nokuvalwa ngenkani yiziphathimandla zendawo.
Impela. I-asphalt pavement (RAP) ephinde yasetshenziswa kabusha ingathatha indawo ye-15–40% virgin aggregate uma isitshalo sakho sinesigubhu esihambisanayo noma ukudla okunezindawo eziningi. Izithasiselo ze-warm-mix zehlisa amazinga okushisa okukhiqiza ngo-30 °C, zinciphise ukusetshenziswa kukaphethiloli ngo-7% futhi zinciphise ukukhishwa kwe-CO₂. Futhi ungakhohlwa izinhlelo zakamuva ze-foam bitumen ezidala izingxube ze-half-temperature ezingenamandla aphansi—isikhulu sakho sokusimama sizokuthanda ngenxa yalokho. Iphuzu elibalulekile: ukwenza i-green akuyona i-sihawu; kuyindlela yokuncintisana lapho amabhidi e-DOT enikeza amaphuzu engeziwe ngezinyathelo ze-carbon eziphansi.
Inganekwane 1: “Izitshalo ze-asphalt ziyizilo ezisusa intuthu.” Izindlu zezikhwama zanamuhla kanye nemishini yokuthutha evalekile kusho ukuthi omakhelwane bavame ukungazi ukuthi isitshalo siyasebenza.
Inganekwane 2: “Amafutha asetshenzisiwe ahlala enguphethiloli oshibhile.” Amanani kaphethiloli wemvelo ehlile; izishisi zikaphethiloli ezimbili zinikeza ukuguquguquka kokushintsha nsuku zonke.
Inganekwane 3: “Umthamo ophezulu uhlala ulingana nenzuzo ephezulu.” Uma imigwaqo yokuthutha igcwele, isitshalo esingu-200 tph singagijima sidlule isilo esingu-400 tph esibhajwe emotweni. Konke kumayelana nokuthutha, mfo.
Qala ngomkhiqizo: phinda uhlelo lwakho lokuhamba ngezinyawo lwaminyaka yonke ngo-1.2 ukuze umboze izinsuku ezimatasa kakhulu. Qinisekisa ukuthi izitifiketi ze-EU noma ze-EPA ziyafana nesifunda sakho—ukulungiswa kabusha kamuva kubiza kakhulu. Cela abahlinzeki ukuthi bakunike izingodo zokusetshenziswa kukaphethiloli , hhayi izincwajana ezikhazimulayo. Okokugcina, xoxisana ngesigatshana sokuvuselelwa kwesofthiwe ye-PLC yeminyaka emi-5; ama-chips aphelelwe yisikhathi angadala isitshalo ngokushesha kunokuba ungasho ukuthi “ukuntuleka kochungechunge lokunikezwa.”
Njalo ngoLwesihlanu, cisha izihlangu ze-thermocouple ; umhwamuko we-bitumen ungazifaka i-glaze futhi unikeze amazinga okushisa angafanele. Gcoba ama-bearings esikalini seloli masonto onke—ama-roller abanjwe aphonsa i-tonnage exubile bese efutha inani lebhidi. Gcina isethi eyengeziwe yamabhande e-slinger endaweni; ukuhlanganisa i-splice entsha kuthatha amahora amabili, uku-oda ibhande kuthatha amasonto amabili. Yinto encane, kodwa igcina isitshalo sikhala lapho isikhathi esibekiwe siphefumula entanyeni yakho.
Izinzwa manje zisakaza idatha yokudlidliza, ukudonsa ama-amp, kanye nokushisa kumadeshibhodi amafu. Amamodeli e-AI abonisa ukungalingani—ake sithi, ukwanda kwama-amp e-drum angu-5%—amahora ngaphambi kokuba ama-bearings abambe. Cabanga ukushintshanisa izingxenye ngesikhathi sokungasebenzi esihleliwe esikhundleni sokulahlekelwa izinsuku ezintathu ngenxa yokuvalwa okuphuthumayo. Lokho akuyona isayensi yesayensi; izitshalo eScandinavia naseTexas sezivele zisebenzisa lezi zinhlelo, zisika izitobhi ezingahleliwe ngo-25%. Uma usathembele ohlwini lokuhlola lwebhodi lokunamathisela, kahle, uphila enkathini yamatshe.
Ngakho-ke, iyini imboni yokuxuba i-asphalt ? Ingaphezu kwenqwaba yensimbi: iyisikhungo senzuzo, umshayeli weshejuli, futhi ngokuqhubekayo, ibheji eluhlaza yayo yonke imisebenzi yakho yokugandaya. Qonda isibindi sayo, fanisa uhlobo nomsebenzi wakho, sebenzisa ubuchwepheshe besimanje, futhi ngeke uphinde uzibuze ukuthi kungani abanye osonkontileka beqeda kusenesikhathi kanti abanye bacwila ekweqisweni kwezindleko.