TTM Asphalt Plant - Wopanga Zida Zosakaniza ndi Kubwezeretsanso za Asphalt Waukadaulo Kuyambira 2004.
Sankhani mitundu yolakwika ya zomera za phula ndipo mumakhala ndi nkhani ya madola mamiliyoni ambiri yomwe palibe amene akufuna kukhala nayo pamalopo. Sankhani bwino ndipo mudzafika pamlingo wa tsiku ndi tsiku popanda kugwiritsa ntchito mafuta, anthu ogwira ntchito, kapena—tiyeni tikhale oona mtima—nzeru zanu. Bukuli likukutsogolerani kudzera mu mitundu inayi ya zomera za phula, ndalama zake zobisika, ndi funso limodzi lomwe ogula ambiri amaiwala kufunsa.
Mafakitale ambiri amagwirabe ntchito mumzinda chifukwa kuzungulira kulikonse kwa ng'oma kumatha kusinthidwa kuti kukhale kosiyana. Mukufuna 15% RAP pa shift yoyamba ndi njira yolumikizirana yokhala ndi mabowo mukatha kudya nkhomaliro? Palibe vuto—ingosinthani choyezera ndipo mudzakhala wagolide. Vuto lake ndi chiyani? Batch iliyonse imadutsa munthawi yowuma/kutentha, kotero kutulutsa kwanu kumafika pafupifupi 140 t/h pokhapokha mutawonjezera chowumitsira. Ngati kufunikira kwanu pachaka kuli pansi pa 150 k tonnes, kusinthasintha kumaposa liwiro lochedwa.
Tengani tani yomwe mwakonzekera, gawani ndi maola 2,000 ogwira ntchito, ndikuwonjezera 15%. Ngati zotsatira zake zili pansi pa 100 t/h, chomera chapakati chidzadzilipira chokha mkati mwa nyengo zosakwana zitatu—ndi lonjezo.
Zipangizo zosakaniza ng'oma zimachotsa "kuima ndi kupita" kwa magulu, zomwe zimakankhira 300–500 t/h patsiku labwino. Zamatsenga zimachitika mkati mwa ng'oma yozungulira, yopendekeka komwe ma aggregate, RAP, ndi bitumen zimakumana mumtsinje umodzi wosasinthasintha. Chifukwa palibe zotchingira zoti mudyetsenso, mumasunga 6–8 kWh pa tani imodzi ya zosakaniza—zokwanira kulipira malipiro apachaka a folomani pamagetsi okha. Kodi chimagwira ntchito ndi chiyani? Kusintha maphikidwe kumatenga nthawi yayitali, kotero mafakitale osakaniza ng'oma ndi abwino kwambiri mukamayenda mtunda wa makilomita 50 pamsewu waukulu kapena kudyetsa sitima yoyenda 24/7.
Mitundu ya zomera za phula zoyenda zimaoneka ngati zotengera zotumizira katundu zomwe zili ndi mawilo, koma zimatha kutulutsa mphamvu ya 40–120 t/h. Ma projekiti a boma amawakonda chifukwa mutha kukoka chipangizocho kuchokera kuchigawo kupita kuchigawo ndikuchepetsa ndalama zoyika chigamba chozizira ndi 30%. Kukhazikitsa nthawi zambiri kumakhala ma cranes awiri ndi tsiku limodzi lalitali; kugwetsa pansi kumakhala kofulumira kwambiri. Vuto ndi chiyani? Mumasintha moyo wautali kuti muthe kunyamula—yembekezerani moyo wautumiki wa zaka 10 poyerekeza ndi zaka 25+ kwa abale osakhazikika. Komabe, ngati mukutsatira mapulojekiti akutali a ulimi wamphepo kapena ntchito yothandiza pakagwa masoka, kuyenda bwino kumaposa moyo wautali nthawi iliyonse.
Pakati pa zoyenda zenizeni ndi zokhazikika pali gulu la "losamutsidwa". Mitundu ya zomera za phula izi zimakhala pa zipilala zokulungidwa zomwe zimamangiriridwa pa simenti yopangidwa kale. Mumapeza kupanga kwa 200–300 t/h ndi mwayi wochotsa ndikuyikanso kwina mkati mwa milungu isanu ndi umodzi. Kumasulira: mutha kutsatira msewu waukulu wazaka zisanu popanda kulemba ndalama zogulira. Ogula ambiri amanyalanyaza ndalama zosamutsira—ndalama zokwana $150 k pa crane, katundu, ndi kuyambiranso kusuntha kulikonse.
Tengani mtengo wa fakitale, onjezani katundu, maziko, ndi magetsi, kenako gawani ndi tani ya moyo wonse. Ngati mtengo wa pa tani uli pansi pa $2.50 ndipo mitengo ya bitumen yapafupi ndi yokhazikika, muli pamalo obiriwira. Chilichonse choposa $3.20 chimatanthauza kuti mukufunikira mphamvu yayikulu kapena gwero la mafuta lotsika mtengo—mwina mzere wa gasi wachilengedwe womwe ukuyenda pafupi ndi nyumbayo. Ndipo musaiwale kukambirana za mgwirizano wowonjezera wa zida zogwiritsidwa ntchito; ma liners ndi maulendo amatha kudya 8% ya ndalama ngati simusamala.
Matumba a matumba ndi ofunika, koma kutseguka kwa stack ndi komwe kumalepheretsa ma photo regulators. Zipangizo zoyatsira ma drum zomwe zili ndi ma counter-flow dryer zimafika pa 20 mg/Nm³ popanda ma injectors ena, pomwe ma parallel-flow units akale amatha kupitirira 70 mg. Ngati malo anu osungiramo ma quarry ali mu EPA non-attribute zone, kusiyana kwake ndi chilolezo chomwe chimavomerezedwa poyerekeza ndi chomwe chimakhala pa desiki ya winawake kwa miyezi 14. Onjezani chogwirira cha fiber-filter ndipo mutha kuchepetsa 5 mg ina, zomwe—ndikhulupirireni—zimalepheretsa bolodi la sukulu yapafupi kulemba makalata okwiya.
Pakadali pano muli ndi ma spreadsheet odzaza ndi tph, RAP%, ndi kWh. Koma ma specs sakuuzani momwe chomera chimakhalira nthawi ya 5 koloko m'mawa pamene mlengalenga uli -5 °C ndipo munthu woyikamo adayimba foni kuti akudwala. Ichi ndichifukwa chake gawo lotsatira likuyang'ana kwambiri pa "chinthu chomwe chimapangitsa kuti zomera zina za asphalt zikhale zolekerera kuposa zina.
Mafakitale ambiri okhala ndi mapanelo akale a DOS amalanga ogwiritsa ntchito atsopano—khodi yolembera yolakwika ndipo muli ndi matani 20 a zinyalala. Makina amakono ogwiritsira ntchito sikirini yogwira ntchito amatseka yokha ngati kuchuluka kwa chinyezi kutayika kunja kwa 0.5%. Koma makina osakanizira ng'oma amakhala okhululuka kwambiri; kuchuluka kwa chakudya kukakhazikika mutha kuchoka kwa mphindi khumi popanda kusakaniza kupita kumbali. Ngati kusintha kwakukulu kuli kofala, ganizirani maola ophunzitsira: mafakitale a ng'oma amasunga pafupifupi 40% pa nthawi yolowera, zomwe zikutanthauza ndalama zenizeni mukalipira malipiro a sikelo.
Chomera cha zaka zisanu ndi ziwiri chochokera kumpoto nthawi zambiri chimakhala ndi 30% ya moyo wake koma chimagulitsidwa pamtengo wa 35 senti pa dola. Yang'anani ma trunnion, gearbox backlash, ndi burner diffuser plate. Ngati zitatuzo zadutsa, mutha kusintha chomeracho mutatha ntchito yanu ya zaka zisanu ndikubweza 60% ya mtengo wanu wogula. Ingokumbukirani kufunsa zolemba zosamalira—palibe zolemba, palibe mgwirizano, palibe zosiyana.
Musanasayine, funsani OEM kuti: “Kodi nthawi yoperekera zida zogulira zinthu ndi iti nthawi yachilimwe?” Ngati yankho lake ndi la milungu inayi, konzekerani ndalama zowonjezera za $25 k patsiku loyamba. Ndikhulupirireni, kudikira chipolopolo chowumitsira cha mainchesi 42 mu Julayi ndi vuto lomwe limapangitsa eni ake kukhala maso—ndipo amadya nthawi yokonza zinthu.