Isitshalo Se-Asphalt se-TTM - Umkhiqizi Wemishini Yokuxuba Nokuvuselela I-Asphalt Ochwepheshe Kusukela ngo-2004.
Khetha izinhlobo zezitshalo ze-asphalt ezingalungile bese ubhajwa engxoxweni yesigidi samadola okungekho muntu ofuna ukuba nayo endaweni. Khetha kahle futhi uzofinyelela imigomo yansuku zonke yamathani ngaphandle kokusebenzisa uphethiloli, abasebenzi, noma—masibe ngokoqobo—ukuhluzeka kwengqondo. Lo mhlahlandlela ukukuqondisa ezinhlotsheni ezine zezitshalo ze-asphalt ezivamile, izindleko zazo ezifihliwe, kanye nombuzo owodwa abathengi abaningi abakhohlwa ukuwubuza.
Izitshalo ze-batch zisabusa emsebenzini wedolobha ngoba ukujikeleziswa kwedrama ngakunye kungashintshwa ukuze kuhlanganiswe umklamo ohlukile. Udinga i-RAP engu-15% kushifti yokuqala kanye nenkambo yokungqubuzana enezimbobo ngemva kwesidlo sasemini? Ayikho inkinga—vele ulungise i-weigh hopper bese uba mnandi kakhulu. Inkinga? I-batch ngayinye idlula umjikelezo wokomisa/wokushisa, ngakho-ke umkhiqizo wakho ufinyelela cishe ku-140 t/h ngaphandle kokuthi ukhuphule i-dryer. Uma isidingo sakho sonyaka singaphansi kwamathani angu-150 k, ukuguquguquka kudlula isivinini esihamba kancane.
Thatha i-tonnage yakho ebikezelwe, uhlukanise ngamahora okusebenza angu-2,000, bese wengeza i-buffer engu-15%. Uma umphumela ungaphansi kuka-100 t/h, isitshalo esiphakathi nendawo sizozikhokhela ngaphansi kwezinkathi ezintathu—isithembiso.
Izitshalo zokuxuba izigubhu zisusa “ukuyeka nokuhamba” kwamaqoqo, zisunduza ama-300–500 t/h ngosuku oluhle. Lo mlingo wenzeka ngaphakathi kwesigubhu esigobile, esijikelezayo lapho i-aggregate, i-RAP, ne-bitumen kuhlangana khona emsakazweni owodwa, ongaphazanyiswa. Ngenxa yokuthi azikho izikrini zokuphinda uphake, wonga ama-kWh angu-6–8 ngethani lengxube—okwanele ukumboza umholo wonyaka wenduna ngezindleko zikagesi zodwa. Ubambani? Ukushintsha iresiphi kuthatha isikhathi eside, ngakho-ke izitshalo zokuxuba izigubhu zingcono kakhulu uma uphehla umgwaqo omkhulu ongamakhilomitha angu-50 noma uphakela isitimela sokuhamba esingamahora angu-24/7.
Izinhlobo zezitshalo ze-asphalt ezihambayo zibukeka njengezitsha zokuthumela ezinamasondo, kodwa zingakhipha ama-t/h angu-40–120. Izicelo zikahulumeni ziyazithanda ngoba ungadonsa iyunithi ukusuka esifundeni uye kwesinye bese unciphisa izindleko ze-patch ngo-30%. Ukusetha kuvame ukuba ama-crane amabili nosuku olulodwa olude; ukudiliza kuyashesha nakakhulu. Ukukhathazeka? Ushintsha ubude besikhathi ngokuthwala—lindela impilo yesevisi yeminyaka eyi-10 uma kuqhathaniswa neminyaka engu-25+ yabangane abangasebenzi. Noma kunjalo, uma uphishekela amaphrojekthi okulima umoya okude noma umsebenzi wokusiza inhlekelele, ukuhamba kwedlula ubude besikhathi njalo.
Phakathi kokuhamba kwangempela kanye nokungaguquguquki okugcwele kukhona isigaba "esingathuthwa". Lezi zinhlobo zezitshalo ze-asphalt zihlala ezitsheni ezifakwe ezitsheni ezinamathela phezu kwe-slab yekhonkrithi esetshenzisiwe. Uthola umkhiqizo ongu-200-300 t/h kanye nenketho yokuyiqaqa bese uyifaka kwenye indawo zingakapheli amasonto ayisithupha. Ukuhumusha: ungalandela umzila womgwaqo omkhulu weminyaka emihlanu ngaphandle kokususa imali eyinhloko-dolobha. Iningi labathengi alinaki izimali zokufuduka—isabelomali esicishe sibe ngu-$150 k we-crane, imithwalo, kanye nokuphinda kuqashwe ukuthutha ngakunye.
Thatha intengo yesitshalo, engeza impahla, isisekelo, kanye nogesi, bese uhlukanisa nge-tonnage yempilo yonke. Uma intengo ye-per-ton ingaphansi kuka-$2.50 futhi intengo ye-bitumen yendawo izinzile, usezindaweni eziluhlaza. Noma yini engaphezu kuka-$3.20 isho ukuthi udinga ivolumu ephezulu noma umthombo kaphethiloli oshibhile—mhlawumbe umugqa wegesi yemvelo ohamba eceleni kwendawo. Futhi ungakhohlwa ukuxoxisana ngenkontileka yezingxenye ezigugile ende; ama-liners kanye nezindiza kungadla u-8% wemali engenayo uma ungaqaphile.
Izindlu zezikhwama zibalulekile, kodwa ukungabonakali kahle kwe-stack yikona okulawula izithombe okuqhekeka. Izitshalo ze-drum ezine-counter-flow dryers zifinyelela ku-20 mg/Nm³ ngaphandle kwama-injectors esibili, kuyilapho ama-parallel-flow amayunithi amadala angakhuphuka adlule ku-70 mg. Uma i-quarry yakho isendaweni engafinyeleleki ye-EPA, umehluko yimvume evunywayo uma kuqhathaniswa naleyo ehlala edeskini lomuntu izinyanga ezingu-14. Faka isivikelo se-fiber-filter bese unganciphisa amanye ama-5 mg, okuyinto—ngithembe—evimbela ibhodi lesikole eliseduze ukuthi lingabhali izincwadi ezithukuthele.
Okwamanje usunamaspredishithi agcwele i-tph, i-RAP%, kanye ne-kWh. Kodwa imininingwane ayikutsheli ukuthi isitshalo siziphatha kanjani ngo-5 ekuseni lapho i-ambient ingu-5 °C futhi umuntu wakho olayishayo ebiza ngokuthi ugula. Yingakho isigaba esilandelayo sigxile "ku-human factor" nokuthi kungani ezinye izinhlobo zezitshalo ze-asphalt zithethelela kakhulu kunezinye.
Izitshalo eziningi ezinamaphaneli e-DOS akudala zijezisa opharetha abasha—ikhodi yeresiphi eyodwa engabhalwanga kahle futhi unezinhlamvu ezingamathani angu-20. Izinhlelo zesikrini sokuthinta zesimanje zivala ngokuzenzakalelayo uma ukufundwa komswakama kudlula ngaphandle kuka-0.5%. Ngakolunye uhlangothi, abaxubi bezigubhu bathethelela kakhulu; uma izinga lokuphakelwa selizinzile ungahamba imizuzu eyishumi ngaphandle kokuba ingxube ihambe eceleni. Uma ukushintshashintsha okuphezulu kuyinto evamile kuwe, cabanga ngamahora okuqeqesha: izitshalo zezigubhu zonga cishe u-40% esikhathini sokuqalisa, okuhunyushwa kube yimali yangempela uma ukhokha amaholo esikali.
Isitshalo esineminyaka eyisikhombisa ubudala esivela endaweni esenyakatho sivame ukuba ne-30% yokuphila kwaso kodwa sithengiswa ngamasenti angu-35 edola. Hlola ama-trunnion, i-backlash yegiya, kanye ne-burner diffuser plate. Uma lezo zintathu zidlula, ungasiguqula lesi sitshalo ngemuva kwephrojekthi yakho yeminyaka emihlanu bese uthola u-60% wentengo yakho yokuthenga. Khumbula nje ukucela ilogi yokulungisa—akukho logi, akukho sivumelwano, akukho okuhlukile.
Ngaphambi kokuba usayine, buza i-OEM: “Isiphi isikhathi sokulethwa kwezingxenye ngesikhathi sesizini esiphezulu?” Uma impendulo ingaphezu kwamasonto amane, hlela imali eyengeziwe engu-$25 k ezintweni ezibalulekile ngosuku lokuqala. Ngithembe, ukulinda igobolondo lomshini wokomisa elenziwe ngokwezifiso elingamasentimitha angu-42 ngoJulayi uhlobo lwekhanda eligcina abanikazi bephapheme—futhi lidla amashejuli okuhamba ngezimoto ephila.