Isitshalo Se-Asphalt se-TTM - Umkhiqizi Wemishini Yokuxuba Nokuvuselela I-Asphalt Ochwepheshe Kusukela ngo-2004.
Iningi labasebenzi lihlulela isitshalo ngokwamandla aso ngehora, kodwa imali yangempela ifihlwe ngokujulile—ezingxenyeni zesitshalo sokuxuba i-asphalt ezinquma ngokuthula ukuthi ushisa uphethiloli ongakanani, ukuthi ulinda amaloli amangaki, nokuthi ubhekana kangaki nokuvalwa okumangalisayo ngoMsombuluko ekuseni. Uma usuwabonile la maphuzu okusebenzisa amandla, ungacindezela imajini eyengeziwe kuma-aggregates afanayo umncintiswano wakho awabiza ngokuthi “imfucuza.”
Cabanga ngebhokisi lokuphakela elibandayo njenge- metronome yesitshalo; uma lizamazama, zonke izinyathelo ezingezansi ziyazamazama nalo. Ama-drive ebhande lesivinini esiguquguqukayo sesimanje manje anciphisa ukudonsa kwamandla ngamaphesenti afinyelela ku-15, kodwa izitshalo eziningi zesikhathi sika-2005 zisasebenzisa ama-motor esivinini esinqunyiwe. Ukushintshanisa ibhande elilawulwa yi-VFD kushibhile kunebhokisi elisha sha, futhi ama-Google SERP akhombisa usesho lwanyanga zonke lwe-“retrofit cold feed bin VFD”—ubufakazi bokuthi abaphathi bezitshalo bafuna lokhu kuthuthukiswa okuqondile. Kulungile, ungakhohlwa ukulinganisa isikali sebhande njalo ezinsukwini ezingama-90; ukukhukhuleka okungu-2% kungabiza ama-USD angu-8,000 ngosimende we-asphalt olahlekile ngesizini eyodwa yokugandaya.
Izingxube ze-High-RAP zizuzisa kuphela uma ama-screen decks akho egcina ama-fraction ethembekile. Ukuvulwa okugugile okungu-4.75 mm kungavumela ama-coarse chips ukuthi angene ebhinini elincane, okukuphoqa ukuthi wengeze i-virgin filler ukuze ushaye i-spec - empeleni uguqule ukonga okusetshenzisiwe kube yizindleko ezintsha. Ukushintshela kumaphaneli e-polyurethane alwa nokufiphaza kwandisa impilo yesevisi kusukela ezinyangeni ezingu-9 kuya kwezingu-18 futhi kunciphisa isikhathi sokungasebenzi ngo-30%. “Sinciphise ama-invoyisi ethu endwangu yesikrini phakathi,” kusho umkhiqizi waseMissouri ngenyanga edlule, “futhi uhlu lwezingxenye zezitshalo zokuxuba i-asphalt ekugcineni luyancipha esikhundleni sokukhula.”
Umklamo wendiza uyiqhawe elingakadunyiswa lapha. Isigubhu esingamamitha ayi-9 cubic esinezindiza ezivamile sisebenzisa cishe amalitha angu-8.5 kadizili ngethani lenhlanganisela, kanti i-array yendiza yakamuva ephansi, egcina isikhathi eside yehlisa lokho ku-6.9 L. Ku-3.50 USD ngegaloni, leyo delta ilingana no-12,000 USD ngenyanga esitshalweni esingama-tph angu-200. Uma usasebenzisa isigubhu sika-2006, ukuthuthukiswa kwendiza—hhayi ukufaka esikhundleni isigubhu esigcwele—kungazikhokhela ezinyangeni ezingu-14. O, futhi njalo hlola ukulungelelaniswa kwe-trunnion; ukungalungi okungu-3 mm kungakhuphula amazinga okushisa ezicathulweni ze-trunnion ngo-20 °C futhi kuthumele ithimba lakho lokulungisa lisebenza kanzima.
Izilawuli zokunciphisa umoya-mpilo zazivame ukuba yinto yokunethezeka; manje seziyilayisensi yokuphrinta imali. Ukunciphisa umoya-mpilo ngokweqile okungu-1% kusho ukonga uphethiloli okungu-1.1%. Esikhungweni sama-tph angu-150 esisebenza amahora angu-2,000 ngonyaka, lokho kusho uphethiloli ongu-11,000 L, noma cishe u-9,000 USD. Izinqwaba zezingxenye zesitshalo sokuxuba i-asphalt zihlanganisa isishisi nefeni yomoya ovuthayo oguquguqukayo, okukuvumela ukuthi ushayele emuva i-RPM yefeni ngethoni eliphansi esikhundleni sokopha emoyeni obandayo nge-damper. Umphumela? Ugcina isimo selangabi siqinile futhi umhloli we-NOx ujabule.
Uma ibhande le-lifti liphunyuka, yonke imboni ibuyela emuva njengethrafikhi e-tollbooth. I-pulley yekhanda elahliwe nge-ceramic kanye ne-automatic belt tensioner kuyimshuwalensi eshibhile. Omunye umqhubi eTexas ufunga ngenqubo yansuku zonke yemizuzu eyi-10 "yokuhamba ngebhande"; ubamba imiphetho ephukile ngaphambi kokuba iphuke ngoLwesihlanu ntambama. Icebiso lochwepheshe: gcina ibhande elisele ku-trailer yezingxenye—ukulethwa ngebhande le-lifti elingamamitha angu-180 elenziwe ngokwezifiso kungathatha izinsuku ezingu-14, futhi lokho kuyizinsuku ezingu-14 zokulahlekelwa yizinkontileka zokugandaya.
Izikhathi ezimfushane zokuxuba zisindisa izingxenye ezigugile kodwa zingashiya intuthu eluhlaza okwesibhakabhaka ilenga phezu kwesitshalo. Ngakolunye uhlangothi, ukuxuba ngokweqile kushisa ukugeleza futhi kukhuphule izinga lokushisa lidlule ku-170 °C, okubangela ukuqhekeka kwe-polymer kuma-binder aguquliwe. Indawo enhle yezingxube eziningi ze-SMA yimizuzwana engama-28-32. Thuthukela ezihlokweni ze-paddle ezine-chrome bese uzishintsha njalo ngamathani angama-60,000; izindleko zincane uma ziqhathaniswa nomsebenzi wokuklebhula ngoba ingxube yakho yehlulekile ukuqina kwamandla. Futhi, gcina ama-paddle ambalwa amadala "njengezinsimbi zokuhlola" uma uzama iphesenti elisha le-RAP—bazokutshela ngokushesha uma ulayisha kakhulu i-pugmill.
Umnyango wesikhwama ovalwe kabi ukhipha ukushisa futhi wehlisa izinga lokushisa le-stack ngaphansi kwephuzu lamazolo, uguqula uthuli olungenabungozi lube udaka olune-acidic oludla izikhwama zesidlo sasekuseni. Ukushintshela ezikhwameni ze-PTFE ezinesisekelo se-felt esingu-16-oz kunganciphisa umehluko wokucindezela ngo-300 Pa, konge u-7 kW ku-fan motor. Ngaphezu konyaka lokho kungu-5,000 kWh, noma cishe u-650 USD. Akuyona into ephazamisa umhlaba, kodwa yimali ongasadingeki ukuthi uyithole ngokusebenzisa amathoni engeziwe.
Amaphaneli amadala e-batch aphoqa opharetha ukuthi babhale phansi izindlela zokupheka ezixubile kuma-notepad anamafutha. Ama-bundle e-PLC+HMI esimanje agcina amakhulu ezindlela zokupheka futhi alungise ngokuzenzakalela amasango okudla ngokusekelwe kuma-moisture probes. Indaba ye-ROI? Ukwehliswa okungu-3% kokusetshenziswa kwesimende se-asphalt esingeyona i-virgin esitshalweni esingu-150-tph konga ama-45 t we-binder ngenyanga—yibize ngama-22,500 USD ngamanani anamuhla. Amadeshibhodi amafu avumela umphathi we-QC ukuthi abone izinga lokushisa lishintshashintsha ngesikhathi sokushintshwa kwangoMsombuluko ebusuku bese ethumela umyalezo kumphathi ngaphambi kokuba iloli lokuqala liqale ngoLwesibili ekuseni. Lolo uhlobo lokuhlanganiswa kwezingxenye zesitshalo sokuxuba i-asphalt okugcina abahloli be-DOT bemomotheka.
Isilo ngasinye esimise okwekhoni ekugcineni sithola inqwaba engaphandle kwesikhungo ebhidlikayo futhi yehlise ikhoni. Isilo esingamathani angu-200 sibiza ama-USD angu-40,000 ukusishintsha, kanye nenye i-USD engu-10,000 ekukhiqizweni okulahlekile. Ukufaka i-360° carbon-fiber wrap ngaphakathi kwekhoni kunezela ama-USD angu-8,000 entengo yokuthenga kodwa kuphinda kathathu impilo yesevisi ye-high-RAP. Omunye umkhiqizi wase-Illinois wasonga isilo ngasinye ngo-2019 futhi akakaze ahlanganise uqhekeko kusukela lapho.
Iphuzu elibalulekile? Uma uphatha ngayinye yalezi zingxenye zesitshalo sokuxuba i-asphalt njengesivikelo senzuzo esikhundleni sezindleko, isitshalo siyayeka ukuba yibhokisi elimnyama bese siba ispredishithi ongasiqondisa. Futhi lokho, mngane wami, yindlela oguqula ngayo ingxube eshisayo ibe yimali ebandayo—ngaphandle kwemithetho yohlelo lolimi, vele.