TTM Asphalt Plant - Wopanga Zida Zosakaniza ndi Kubwezeretsanso za Asphalt Waukadaulo Kuyambira 2004.
Mainjiniya ndi oyang'anira kugula zinthu nthawi zambiri samadzuka akulota za fakitale yosakanizira phula; koma nthawi yomweyo zinthu zoyikamo miyala zikafika pa madesiki awo, funso lomwelo limabuka: "Ndi mitundu iti ya fakitale yosakanizira phula yomwe ingatithandize kukhala ndi bajeti, nthawi, komanso kupewa mavuto ndi mainjiniya omwe alipo?" Yankho silili lofanana ndi la onse. Kuyambira misewu ikuluikulu mpaka malo ang'onoang'ono ogawa zinthu, ntchito iliyonse imafuna njira yosiyana pang'ono, kuchuluka kwa kupanga, komanso malo osungira zachilengedwe. Pansipa pali njira yowunikira mitundu yayikulu ya zomera zosakanizira phula, ndalama zobisika zomwe palibe amene amatchula m'mabuku, ndi mfundo zomwe zimakhudza kusaka kwa Google monga "mitundu ya zomera zosakanizira phula" tsiku lililonse.
Mu 1970, fakitale imodzi inkatha kufinya 80 tph ndikuwonekabe yodabwitsa. Zaka makumi asanu zapitazo, malo ogwirira ntchito m'mizinda amafuna 200 tph mkati mwa malo osungira mpweya wopanda mpweya, pomwe madera akutali akadali ndi makina osakaniza 40 tph omwe amamwa dizilo. Mafotokozedwe a boma, zomangira zosinthidwa ndi polymer, zowonjezera zosakaniza zotentha, ndi kuchuluka kwa asphalt pavement (RAP) zomwe zimabwezerezedwanso zikusintha, kotero opanga amasintha maulendo a ng'oma, nsalu za thumba, ndi mapangidwe a chotenthetsera pafupifupi nthawi iliyonse yazinthu. Mwachidule, msika sukupempha mitundu yatsopano; ukupempha luso latsopano mkati mwa mitundu yodziwika bwino ya zomera zosakaniza phula.
Makampani opanga zinthu zosiyanasiyana ali ndi msika wa zinthu zambiri. Masekondi 45-60 aliwonse a "batch" amayesedwa, kusakanizidwa, ndikutulutsidwa padera, zomwe zimapatsa wochita opaleshoni ulamuliro pa zodzaza, zomangira, ndi ma RAP ratios. Ma DOT a boma amakonda kusinthasintha kumeneku chifukwa amatha kuthyola katundu wambiri ngati gradation itagwa. Zoyipa zake ndi ziti? Kuchuluka kwa chinyezi, fumbi lochulukirapo, komanso—tiyeni tinene zoona—zida zambiri zosunthira kuti zisungidwe ndi ana. Ngati buku lanu la spec limatchula polymer-modified PG 76-22, chitsulo-slag aggregate, kapena 40% RAP, chomera cha batch nthawi zambiri chimakhala chomera chotetezeka kwambiri chosakaniza phula. Ingokumbukirani, chitetezo chimabwera pamtengo: zomera zopitirira 160 tph nthawi zambiri zimafuna maekala 2.5 ndi silo ya matani 63, choncho yang'anani kupezeka kwa malo musanakonde brosha yowala.
Madiramu oyenda mozungulira amayendetsa mpweya wozungulira komanso wotulutsa utsi mbali imodzi, kotero chinyezi chimatuluka mwachangu ndipo mafuta amachepa - pafupifupi 130 kg ya mafuta olemera pa tani imodzi ya kusakaniza. Opanga makampani omwe amafunafuna kuchuluka kwa mafuta ochulukirapo kuposa zovuta amakondabe mtundu uwu wa fakitale yosakaniza phula kuti igwiritsidwe ntchito pa maziko kapena ma binder layer. Kodi chidendene cha Achilles? Kusawoneka bwino kwa utsi kumakwera mukadutsa 25% RAP, ndipo maboma ena tsopano akuwonetsa kusawoneka bwino kwa mafuta opitilira 20% m'zilolezo zawo zachilengedwe. Ngati mukugwira ntchito pamalo omwe simungakwanitse kufikako, konzani kuwonjezera njira yachiwiri yopangira jekeseni kapena kusintha kupita ku counter-flow.
Kapangidwe ka madzi otsutsana ndi mpweya woipa kamasintha mbali yonse ya moto woyatsira moto, ndikutseka malo otentha kwambiri kumbuyo kwa malo obayira phula. Zotsatira zake: palibe utsi wabuluu, kusungunuka pang'ono kwa okosijeni, ndipo kuchuluka kwa RAP kumafika kumpoto kwa 40% popanda kuphimba ma baghouse. Chilango cha mafuta ndi chochepa—pafupifupi 5% kuposa kuchuluka kwa madzi oyenda mozungulira—koma malo osungira zachilengedwe omwe mumapeza nthawi zambiri amaletsa kuchuluka kwa madzi oyaka moto. Makhonsolo a mzinda akamapempha "utsi wotsika kwambiri wowonekera," mtundu wa fakitale yosakaniza phula iyi imapambana pang'onopang'ono ngakhale itawononga 8% yowonjezera pa capex.
Zipangizo zosakaniza mosalekeza zimayesa chakudya chozizira, zimaika phula, ndikutulutsa phula mosalekeza kudzera mu chosakaniza cha pugmill kapena twin-shaft. Sizolondola ngati zomera za batch, koma zimafika 300 tph pa phazi laling'ono kuposa bwalo la tenisi. Ganizirani ngati chosakanikirana pakati pa ng'oma yachikhalidwe ndi chokhazikitsa nthaka. Msuzi wachinsinsi ndi wothandiza nthawi yeniyeni: Masensa a NIR amasintha kayendedwe ka phula masekondi 15 aliwonse. Komabe, mitundu iyi ya zomera zosakaniza phula imavutika ndi RAP yosinthasintha kwambiri chifukwa nthawi yokhalamo ndi yochepa. Ngati gwero lanu lonse ndi lofanana ndipo mukufuna >250 tph panjira yolondola, onani njira iyi mozama.
Madera akutali omwe akukonza mabowo pa kutentha kwa 3 °C safuna chilombo cha 200 tph. Amafuna chipangizo chokhala ndi ziwiya cha mamita 20 chomwe chingakwere pa thireyila yotsika ndipo chimagwira ntchito mkati mwa maola 48. Lowani mitundu ya zomera zosakaniza phula: 10–40 tph, 180 kW yonse yolumikizidwa, ndi katiriji yobwezeretsa nthunzi yomwe imasunga utsi wabuluu wosawoneka. Ubwino wa kutulutsa? Zabwino kwambiri ngati mutsegula RAP pasadakhale kudzera mu grizzly ya 12 mm. Cholepheretsa chenicheni ndi mphamvu ya silo—nthawi zambiri matani 15—kotero zinthu zoyendera magalimoto zimakhala vuto lanu la tsiku ndi tsiku.
Kaya mwasankha mtundu wa chomera chosakaniza phula, zinthu ziwiri tsopano zikulamulira mawerengedwe a ROI: mpweya woipa ndi phokoso. Chotsukira chonyowa cha venturi-rod chingachepetse PM kufika pa 20 mg/m³, koma chimawonjezera 6 kWh/tani. Dongosolo lodyetsa la RAP likhoza kusunga $7 pa tani iliyonse pa virgin binder, komabe likhoza kuwonjezera kutseguka kwa stack. Musanasainire oda yogulira, fanizirani chomeracho ndi EPA's AERMOD kuti muwone kutalika kwanu, kuthamanga kwa mpweya, ndi liwiro lapakati la mphepo; zodabwitsa zomwe mungapeze nthawi ya 2 koloko m'mawa zitha kukweza phindu la pachaka ndi ziwerengero zisanu ndi chimodzi.
Yembekezerani $1.1–1.4 miliyoni pa fakitale ya 120 tph counter-flow drum plant FOB Shanghai, koma onjezani 22% pa mafelemu oteteza kugwedezeka ngati malo anu ali pa chivomerezi cha dziko III. Chomera cha 160 tph batch chokhala ndi ma hot bins a 50-ton ndi 5-deck screen chili pamtengo wa $1.7 miliyoni, komabe maziko achitsulo okha amatha kudya $180 k ina mukaganizira mitengo ya rebar yakomweko. Kutumiza? Chidebe cha 40-ft HQ chingameze chomera chaching'ono cha 20 tph, koma mukufunikirabe ma flat-racks atatu a thanki ya bitumen ya 8-ton. Mwachidule, mukayang'ana pa Google "mitundu ya zomera zosakaniza asphalt," ganizirani zowonjezera kapena mzere wanu wofunikira udzalira mtsogolo.
Ngati simukukumbukira china chilichonse, ikani chizindikiro pa mfundo zitatu izi:
Sankhani chomera chomwe chikugwirizana ndi zomwe mukufuna, osati momwe mukumvera, ndipo nyengo yokonza misewu idzatha chipale chofewa chisanayambe kuuluka.